New End Mills Coming From Iscar Can Raise Productivity While Lowering Costs
Manufacturers and die & mold shops can exclude chatter problems in various milling operations with Iscar's brand new Chatterfree carbide end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the central source of chatter. This allows faster cutting and superior finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report longer edge life due to lessened chatter. The chatter-free feature is attainable in both solid carbide endmills and tips in Iscar's Multi-Master replaceable-tip family. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for Multi-Master tips. These completely new endmills are ideal for reduced power machines with ISO40 or BT40 adaptations. The solid carbide variant can handle full slot machining up to 2xD. Depth capability on the replaceable-tip version is more restrained since the active length is shorter. In full slotting applications on alloy steel, the solid carbide foundation conveniently handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.
Finishred - Brand New Solid Carbide Endmills
Iscar is announcing the EFR.. B44 and the MM EFS.. Finishred a revolutionary solid carbide end mills family. The Finishred carbide endmill is a blending of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more quickly and proficiently than traditional endmills. However, roughing endmills leave grooves on the machined surface. In repercussion, after using a roughing endmill, a finishing endmill has to be used in order to attain a smooth surface finish. This requires time-consuming tool change, setup time and inevitably of maintaining two endmill types in the inventory.
Benefits of the Finishred Endmills:
The EFR.. B44 and the MM EFS.. endmills feature 4 flutes with 45 degree helix, two serrated flutes and two continuous flutes.
The cutting edges of the finishing flutes are radially farther from the tool axis than the cutting edges of the serrated flutes. The finishing flutes eliminate the grooves generated by the roughing flutes, leaving a smooth surface finish.
The tool is fully functional and allows running at rough machining parameters, ending in finish surface quality.
The distinctive tool design decreases vibration at high load applications.
The tool creates short and long chips simultaneously. This chip mixture is evacuated more readily than each individual chip type, an exceptional solution in slotting and cavity milling operations.
The Finishred is also offered with the Multi-Master indexable milling head selection which merges the Finishred includes with the advantage of little setup time, no regrinding costs and the wide range of shank and extension choices are accessible for the Multi-Master milling heads.
A single tool replaces the roughing and finishing endmills; therefore lowering stock.
Tool change and setup time can be eliminated.
An added tool position is gained on the machine
New Chip Splitting Solid Carbide Endmills for Increased Metal Removal Rates
ISCAR is introducing the ECP-3/4L family of chip splitting endmills. The unprecedented endmills are obtainable with 3 and four 38 degree flutes in grade IC900. They feature 2xD and long shanks with decreased neck diameter, which facilitate machining along high shoulders, at high feeds. These endmills, due to their chip splitting element and force distribution can be used very efficiently on low power machines (CAT40/BT40/ISO40). The serrated cutting edge incorperates flat peaks which leave a enhanced surface finish, in comparison to the current rougher carbide endmills. The ECP endmills are favored for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preliminary tests conducted at numerous customers' locations showed remarkable results.
Several Advancements Have Expanded Iscar's Families Of Indexable Endmills For Heightened Productivity Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
Completely New Tools And Carbide Insert Shapes From Iscar To Better Improve The Machining Process Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.
Iscar Recently Made Public Numerous New Lines To Continue Their Family Of Milling Tools Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.
Iscar Adds Their Most Recent Creations To A Lengthy Line Of Outstanding Hole Producing Solutions Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.
A Handful Of Changes In Carbide Inserts Due To Iscar Over The Previous Decade Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.
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