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Completely New Tools And Carbide Insert Shapes From Iscar To Better Improve The Machining Process



Iscar is introducing Penta 34 carbide inserts with a unique PB chipformer. The PB chipformer features a single cavity having a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a varying frontal edge.

The revolutionary chipformer was engineered for machining soft materials. It is an remarkable solution for parting bearing steel and other tremendously ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.

The combination of the new chipformer and IC908 grade provides incredible chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the functional IC908 PVD coated grade. The unique family extends the application range of Iscar's utmost efficient grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when sized up to a competitor's tool, is a winning solution for machining any soft and ductile material.

Iscar's Upgrades for Parting

Iscar has developed a unique family of reinforced Tang-Grip blades for the acclaimed TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced configuration, can be used in long overhang. Only the part of the blade imperative for penetration (cutting depth) has a reduced width. The remainder is thick, which provides enhanced rigidity and stiffness. These blades are an excellent solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a very rigid clamping and therefore provides a extremely substantial advantage over any other system.

Further additions to Iscar's Grip family are Do-Grip carbide inserts formed from the new Sumo Tec carbide grades: IC807 IC808 and IC830. The unique Sumo Tec grades unquestionably prolong insert life, due to the most advanced coating technology followed by a specialized surface treatment. This also provides improved tool life due to decreased surface stress and an evenly coated top surface. The flat surface contributes to smooth uninterrupted chip flow, less produced heat and less friction. The new process promotes toughness and chipping resistance and thus curtails friction and built-up edge. This in turn increases and prolongs tool life at increased machining conditions for all types of work piece materials. The new PVD process is composed of Iscar's AL-TEC coating technology, using the unique surface treatment.

Iscar's Chip Splitting Inserts
Iscar's brand new HM90 APCR 220605-CS grooved carbide inserts put an end to chip obstruction problems in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts styled particularly for aluminum milling. With two grooves pressed into each polished cutting face, the inserts split aluminum chips into a manageable size for easy, reliable evacuation despite the application's characteristic large chip volume. The 22 mm inserts, each with two edges, are designed to accentuate metal removal over the full range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work particularly well with Iscar's cutting edge HM90 EAL/FAL...22 aluminum rough milling cutters. Besides reliably clearing chips, the inserts conserve power and reduce chatter in long-overhang setups. The inserts feature a cavity on the bottom to be certain correct mounting in cutter chip pockets equipped with normal spring pins. For maximum chip control, Iscar suggests using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.

New End Mills Coming From Iscar Can Raise Productivity While Lowering Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Some Of Advancements In Carbide Inserts Coming From Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

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Push Pull Testing for the Railway industry for proof of reliable anchor fixings. Calibrated push pull force gauges are used for stress load testing along with tensile strength pull testing procedures. Proof of load testing undertaken, measured, recorded in a reliable and standard way to BS5080 Part 1 standards.

Iscar Adds Their Most Recent Creations To A Lengthy Line Of Outstanding Hole Producing Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

The Most Recent In Carbide Endmill Configuration In A Long And Prosperous Line From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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Absolutely New Rover Manufacturing Jobs
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